Sportswear

Today’s organic t-shirt carries a message that’s more powerful than ever: a message symbolizing the wearer’s values. Buyers need know that the stylish garments they sell didn’t leave a trail of destruction in their wake.

RCM pioneered the organic t-shirt market. For decades we have produced fashionable jersey knits. From the softness of the cotton, to the expert styling, stitching and packaging, we have produced clothes that people love to wear – because they’re comfortable and well-made. But also, because the cotton is ecologically grown and produced fair trade conditions. You can be assured that when you put your label on our garments, you can do so with pride and confidence.

Baby & Kids

What parent doesn’t want to protect their newborn child against harmful chemicals? This explains the rapid growth of the baby and kid’s organic garment market. If you are looking to create a line of baby and children’s clothing, or unique newborn baby gifts; you are in the right place! RCM has worked with numerous designers in Europe, US and Australia to produce top-of-the-line infant and kids’ wear.

All of our organic baby clothes are made from quality GOTS certified organic cotton, dyed with eco- friendly low-impact dyes. Choose from wide selections of stock fabrics or develop your own to make your collection of baby clothes: from onesies, kimonos, bedding, organic cloth diapers, baby caps, booties..., to children’s fashion in a wide variety of eye-catching knit and woven fabrics.

Bed & Bath

RCM produces several lines of home textiles that are firmly rooted in nature. The huge variety of towels are soft and fluffy, and the sheets are made from 100% certified hand-picked organic cotton, that has undergone a special process to make them silky smooth and luxurious.

Promo Items

Choose your promotional items from our bags, totes, hats, scarves, bathrobe, t-shirts, towels, handkerchiefs etc. We can make them to your specifications and personalize them with printed or embroidered logos as needed. Spa products can also be made to order; choose from items such as: Eye Mask, Headband, Hair Towel, Wash Mitt, Spa Sheet, Spa Blanket, Spa Wrap...

 

FASHION

Today’s world is facing serious problems with climate change, environmental and health hazards due to pollution and greed. Sustainability should be at the heart of every producer's strategy and should also be a consideration for brand-owners, textile wholesalers and fashion retailers, as well as consumers.

At RCM we actively pursue integrating the principles of sustainability into our garment making processes, from sourcing organic cotton to our manufacturing process. Fortunately, sustainability is starting to become the top agenda for a number of fashion brands and retailers as well.

Whether you are looking to create a line of sportswear, fashion, baby or kids’ clothes, you can choose your fabric from our huge range of soft, contemporary knits and woven fabrics and be assured that when you put your name on our products, you can do so with pride and confidence at RCM. With our vertical manufacturing chain, we give you a competitive edge on the market. Garments made in our factories offer numerous advantages: organically grown and certifiedcotton, vertical production chain and a workforce that earns fair wages.

Our buyers design their own collections of stylish garments, which we then make from certified organic cotton grown by Chetna farmers in India and produce under certified fair labor regulations. A win for everyone! Consumers buy fashionable, quality products, as well as the possibility of acting for sustainability.

Sweaters and Fashion knits

We make knitted sweaters in our Flat knits factory, a state-of-the-art unit in knitting technology. Examples of our production can provide inspiration and tips for your own collections of knitwear, while our modern knitting machines ensure chnically perfect results. Competent merchandising staff will assist you in constructing your knitwear collection – in your image and to your market requirements.

Our Stoll computerized flatknit, multiguage fully fashion machines ensure first quality knitting and unlimited design possibilities...

BED LINENS - The following steps are what make our sheets so soft, smooth and luxurious:

Cleaning: The fabric is processed with a natural amylase enzyme, similar to the natural enzymes found in saliva, to remove the wheat starch that was applied to the textile during the weaving process to minimize fluctuations in sizing;Singeing: The starch-free fabric is then passed over and under a very small flame at high speed. This burns off fibers protruding from the fabric surface, leaving it smooth and minimizing pilling.

Washing: The fabric is washed with biodegradable soap. Softening: Before being dyed, sodium hydroxide is applied to the fabric as it is stretched. This powerful cleaning agent makes the yarn rounder and more lustrous, stronger and more receptive to dyes.

Whitening: White and dyed fabrics are then whitened with hydrogen peroxide. (Natural-colored fabrics skip the whitening/dyeing process.)

Dyeing: We use low-impact, fiber-reactive dyeing in all our products. Our dyes are very safe, GOTS certified and "low impact," which means that we use less water, less heat and produce less wastewater runoff than regular chemical dyeing processes. The bonding effect with this type of dye is greater and, therefore, more environmentally friendly

Smoothing: The fabric is smoothed between highly polished steel rollers. This is a process done mainly to satin weave fabrics to create sheen on the fabric surface.

Preshrinking: Finally, the fabric is Sanforized, a mechanical process that uses steam and rubber rollers moving in opposite directions to preshrink the fabric.

 
GOTS (Global Organic Textile Standard) in the world’s toughest textile processing standard for organic fibers - including ecological and social criteria. All of our products are GOTS certified.


Spa products in Organic cottonTerry made to order:

Eye Mask Headband Hair Towel Wash Mitt Spa Sheet Spa Blanket Spa Wrap Bathrobes

TOWELS & BATHROBES

We make thick and super-absorbent towels and bathrobes that your customers will love to buy for their luxurious softness. Different finishing is available on towels and weights go from 350 to 420 GSM. Our long staple cotton can also be woven to make waffle textures for towels and bathrobes or knit into velour, interlock or plush terry to create a soft silky feel and promote maximum absorbency.

Selection of towels and bathrobe materials: Velour: Like the grandest spa wrap, a velour robe is a sumptuous pairing of plush terry on the inside and silky velour outside. Thick and warm, it is at the top of the line in bathrobes.

Terry:Lighter than velour, making it ideal for cool climates and as a spa robe; it is none-the-less plush and super absorbent.

Interlock:Cool and comfy, in 190 GSM jersey interlock, the smooth texture is comfortable next to the skin and the interlocked knit provides stretch for added comfort. Ideal for warm climates and everyday wear.

Waffle weave: When terrycloth robes seem too thick, too heavy, or too warm, waffle weave bathrobes are like an excellent choice. Thinner and lighter than terry, the waffle fabric with its crisscrossing texture is great for warm climates and it’s quick drying.

RCM's in-house knitted fabrics include, jersey, interlock, rib, loopknit, fleece, terry, single jersey lycra, and more.

KNITTING is a method of constructing fabric by using a series of needles to interlock loops of yarn. Lengthwise rows of these loops, comparable to the warp yarn in woven goods, are called wales. Crosswise rows, comparable to filling yarns, are known as courses. There are numerous similarities in knitting that is done by hand and machine, but there are also some marked differences.

RCM's t-shirts and cotton jersey knits are produced in-house on circular machines which have needles fixed to the rim of a rotating cylinder. As the cylinder turns, the needles work their way from stitch to stitch producing a tubular fabric. Its width is regulated by the size of the cylinder, which usually ranges from 9 to 60 inches in diameter.

Depending on the width of fabric desired, a modern knitting machine might use over 2,500 needles. Instead of a single cone of yarn, a knitting machine may have up to four cones per inch of fabric width. For example, a machine with a 32-inch cylinder can have over 2,700 needles and 128 cones of yarn feeding simultaneously. These are typical statistics for a machine used in making underwear knits, but figures vary according to the type of machine used and the fabrics produced. Knitting machines can be programmed to produce a wide variety of fabrics and shapes.

Type of Circular Knit fabrics:

  • SINGLE JERSEY
  • INTERLOCK
  • RIB
  • LOOP KNIT
  • FLEECE
  • SINGLE JERSEY LYCRA
  • LOOP KNIT LYCRA
  • INTERLOCK
  • PIQUE

 

 

CARDING & SPINNING

The first stage is in the opening room. Here, bales are opened and laid in a line on the floor, side by side, near a cotton opening machine. This machine travels along the line of opened bales, pulling fibers to be sent to a mixing machine and then on to the carding system.

Carding is the process of pulling the fibers into parallel alignment to form a thin web. High speed electronic equipment with wire toothed rollers perform this task. The web of fibers is eventually condensed into a continuous, untwisted, rope- like strand called a sliver

These slivers then continue to a combing machine. Here, the fibers shorter than half-inch and impurities are removed from the cotton. This process makes the sliver smoother so more uniform yarns can be produced. The drawing or pulling of this sliver is next.

The sliver is drawn out to a thinner strand and given a slight twist to improve strength, then wound on bobbins (spools wound with the thread-like product for storage). Having completed this process, it is now called roving. The roving bobbins are now ready for the spinning process.

  • FABRIC KNITTING PROCESS
  • FABRIC WEAVING PROCESS
  • FABRIC DYEING PROCESS
  • PRINTS & EMBROIDERY

 
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